A challenge for many OEMs is that their drive cycles and performance requirements vary widely in different applications, such as drilling, digging, and trucking materials. This may make it difficult for designers to determine the best choice of an electronic drive system for their particular application. Exceeding the specified electronic drive system may cost more than necessary and result in weight penalty. Although the unspecified electronic drive system may not be able to provide the required power, it may overheat, leading to shorter service life and unreliable.
ABB has more than 50000 installation bases for heavy-duty electric vehicle transmission systems, including rail vehicles, buses, construction equipment, mining and special vehicles. ABB has also partnered with Northvolt to develop a state-of-the-art lithium-ion battery factory.
ABB (ABB: SIX Swiss Ex) is a leading technology leader in the fields of power grid, electrification products, industrial automation, robotics and sports, providing services to global utilities, industry, transportation and infrastructure customers. With more than 130 years of innovation history, ABB today has written the future of industrial digitalization with two clear value propositions: transmitting power from any power plant to any plug, and automating industry from natural resources to finished products. As the champion partner of ABB Formula E, ABB is promoting the development of electric vehicles and making contributions to a sustainable future. ABB operates in more than 100 countries and employs about 147000 people.
Smart sensor technology can detect any potential problems in the drives of air handling units (AHUs) and cooling towers, as well as other heating, ventilation and air conditioning (HVAC) system components, helping to avoid the high cost of room closure.
Two sealed packaged AHUs are equipped with a fan respectively, which is critical to accurately control the temperature and humidity in ABB Power Semiconductor cleanrooms in Lenzburg, Switzerland. Manufacturing ultra-thin silicon wafers for high sensitivity power semiconductor devices and modules requires a dust-free environment. Even the slightest pollution or environmental change will destroy the entire production process.
Both AHUs operate at partial load. If one unit fails or needs maintenance, the factory can increase the working load of another unit to ensure continuous operation. Each fan motor is equipped with ABB AbilityTM intelligent sensor, which can remotely monitor the motor status.
"Most fans are enclosed in packaged air handling units or cooling towers." Thomas Keusch, manager of ABB semiconductor factory in Lenzburg, Switzerland, said, "Unless the air handling unit is turned off, it cannot be repaired directly. Therefore, being able to monitor the status of these motors means that we can better predict and plan our maintenance needs."
The other 55 motors on fans, compressors and pumps, as well as 5 frequency converters, have also achieved remote status monitoring. The factory can remotely monitor the operation and health of the entire drive system through an integrated one-stop portal. These status data help optimize system efficiency and plan maintenance activities based on actual needs rather than generic schedules. In addition, this can reduce maintenance costs and avoid unexpected downtime.
"By comprehensively monitoring and analyzing all drive train equipment, our customers can focus on areas that are really important to them, such as manufacturing first-class power semiconductors." Ronald Wenger, head of the digital business of the Swiss Motion Control Division, said.
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